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User:Eric/sandbox/Progressive Refinements
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== Engine, Clutch, and Heating System == === 1943-1947 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- |1943 | |020 000 |<u>Engine</u>Now: 1131 cu. cm Formerly: 998 cu. cm |- |1946 |054 617 | | [[Push Rod Tubes / Progressive Refinements|Push rod tubs]] Now: corrugated tube ends fitted in a number of cases<br> Formerly: with spring |- |1947 |071 616 |099 610 |<u>Cooling air throttle ring</u> Now: with swing handle<br> Formerly: slide |} === 1948 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- |Apr. 48 |076 722 | |<u>Crankshaft</u> Now: with 48.5 mm centering lug for flywheel<br> Flywheel with a bore of 48.5 mm |} === 1949 === {| class="wikitable" |+ ! Date Introduced ! Chassis No. ! Unit No. ! Modification |- | 5 Jan. 49 | 091 914 | | <u>Heating control cable</u> Now: twin cable |- | 12 Jan. 49 | 092 498 | 123 184 | <u>Oil pump cover</u> Now: deep-drawn sheet metal<br> Formerly: light metal |- | 14 Jan. 49 | 092 918 | 123 564 | <u>Air cleaner</u> Now: mushroom shape<br> Formerly: pot shape |- | 18 Jan. 49 | 093 270 | 124 031 | <u>Lower heater channel</u> Now: modified thout without hinges |- | 1 Feb. 49 | 094 554 | 125 426 | <u>Intake manifold support</u> Formerly: none |- | 7 Mar. 49 | 096 978 | 128 051 | <u>Fan housing</u> Now: without throttle ring |- | 7 Apr. 49 | 100 615 | 131 840 | [[V-Belts / Progressive Refinements|V-belts]] Now: 1 - modified stickers, 2 - new markings |- | 8 Apr. 49 | 100 826 | 132 017 | [[Fuel Pump / Progressive Refinements|Fuel pump]] Now: with blue Solex diaphragm fitted with 4 seals |- | 28 Apr. 49 | 101 902 | 131 133 | <u>Exhaust valves</u> Now: operating with inserted pressure plate (except for engine numbers 133 634–668) |- | May 49 | | | [[V-Belts / Progressive Refinements|V-belts]] Now: red marks for adjusting belt tension |- | June 49 | 1-0 106 637 | 137 701 | <u>Vent pipe</u> Now: extended. Modified rear engine cover plate |- | June 49 | 1-0 108 091 | 139 293 | <u>Filters</u> Now: in cylinder head vent holes |- | July 49 | 1-0 114 186 | | <u>Felt cone filter</u> Now: for engines in vehicles of type 11 A |- | Aug. 49 | 1-0 116 811 | 147 950 | <u>Connecting rod bushes</u> Now: widened |- | Aug. 49 | 1-0 117 389 | 148 542 | [[Fuel Pump / Progressive Refinements|Fuel pump]] Now: genuine Solex in a number of cases |- | Aug. 49 | | | [[Push Rod Tubes / Progressive Refinements|Push rod tubs]] Now: several hundred engines with corrugated tube ends |- | Sept. 49 | 1-0 119 364 | 150 486 | <u>[[Carburetor / Progressive Refinements|Carburetor]]</u> Now: genuine Solex, standard equipment |- | Sept. 49 | 1-0 119588 | 150 702 | <u>Piston clearance</u> Now: 0.05 mm larger for 3rd cylinder |- | Sept. 49 | 1-0 120 959 | 152 050 | <u>Clutch pressure plate</u> Now: offset F & S plate. Double thrust springs continue to be used for the time being |- | Sept. 49 | 1-0 119 841 | 150 956 | <u>Heating control sheets, front</u> Now: with rubber gasket |- | 30 Sept. 49 | 1-0 142 902 | | <u>Cylinder</u> Now: higher phosphorus content |- | Oct. 49 | 1-0 127 560 | | <u>Clutch lever</u> Now: reinforced |- | Oct. 49 | | | <u>Starting handle</u> Now: no longer supplied |- | Nov. 49 | 1-0 132 535 | 163 614 | <u>Heater Box</u> Now: with straps |- | Dec. 49 | from 1-0 134 921 up to 1-0 134 966 | from 166 091 up to 166 135 | [[Fuel Pump / Progressive Refinements|Fuel pump]] Now: straight push rods with conical transition |- | Dec. 49 | from 1-0 135 268 up to 1-0 136 157 | from 166 439 up to 167 412 | [[Fuel Pump / Progressive Refinements|Fuel pump]] Now: straight push rods with conical transition |- | Dec. 49 | 1-0 136 157 | 168 075 | <u>Push rod tubes</u> Now: only corrugated tubes with cylindrical ends at both sides |} === 1950 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | Jan. 50 | 1-0 138 646 | 169 969 | <u>Oil filler and breather assy</u> Now: with gasket |- | Jan. 50 | 1-0 138 765 | 170 086 | <u>[[Crankcase / Progressive Refinements|Crankcase]]</u> Now: oil can be completely drained off (passage through timing gear chamber)<br> Oil quantity: 2.5 litres<br> Oil deflector no longer required. 4th main bearing bore provided with a groove |- | 17 Jan. 50 | 1-0 141 601 | 173 030 | <u>Oil dipstick</u> Now: phosphatized and blackened |- | Jan. 50 | 1-0 140 243 | | <u>Cylinders</u> Now: gasket between cylinder and cylinder head |- | 16 Jan. 50 | 1-0141 236 | 172 650 | <u>[[Exhaust Pipe / Progressive Refinements|Exhaust pipe]]</u> Now: flanges surface-ground |- | 21 Jan. 50 | 1-0142 442 | 173 950 | <u>Induction Tube</u> Now: welded seam between intake manifold and preheating pipe extended on both sides by 10mm |- | 23 Jan. 50 | 1-0142 587 | 174 106 | <u>Distributor Gear</u> Now: with distance spring |- | Feb. 50 | | | <u>Oil drain plug</u> Now: with 19mm hex. head (in a number of cases) |- | 4 Feb. 50 | from 1-0145 121 up to 1-0145 450 | from 176 911 up to 177 255 | <u>Tapped insert for spark plugs</u> Now: with hex head (345 engines) |- | 17 Feb. 50 | 1-0147 713 | rowspan=3 | <u>Engine No.</u><br>181 134<br><u>Fr. Axel No.</u><br>156 350<br><u>Transm. No.</u><br>159 350 | rowspan=3 | <u>Oil Drain Plug</u> Now: with 19mm hex head (standard) |- | 22 Feb. 50 | 1-0148 529 |- | 22 Feb. 50 | 1-0149 061 |- | Mar. 50 | | | <u>Spark plug wrench</u> Now: special "Hazet 5000" with holder |- | Mar. 50 | | | [[Fuel Pump / Progressive Refinements|Fuel Pump]] Now: only black, flexible diaphragms fitted from now on. |- | 14 Mar. 50 | 1-0152 857 | 185 196 | <u>[[Pistons / Progressive Refinements|Pistons]]</u> Now: only "KS" pistons with 0.035–0.055 mm clearance fitted from now on. |- | 30 Mar. 50 | 1-0 156 129 | 188 974 | <u>[[Exhaust Pipe / Progressive Refinements|Exhaust pipe]]</u> Now: 32 mm dia.<br> Formerly: 31 mm dia. |- | 3 Mar. 50 | 1-0 156 970 | 188 974 | <u>Intake manifold and preheating pipe</u> Now: light metal jacket for intensified preheating of mixture. |- | 15 Apr. 50 | 1-0 159 092 | 192 300 | <u>[[Crankcase / Progressive Refinements|Crankcase]]</u> Now: push rod tube eyes reinforced and lowered.<br> Trapezoidal section gaskets fitted in a number of cases. |- | 25 Apr. 50 | 1-0 161 234 | 194 696 | <u>[[Carburetor / Progressive Refinements|Solex carburetor]]</u> Now: hinged float<br> Float weight: 12,5 g<br> Pilot jet air bleed: 1.0 mm dia. |- | 2 May 50 | 1-0 162 580 | 196 110 | <u>Automatic cooling air regulation</u> Formerly: throttle ring with swing handle |- | 9 May 50 | 1-0 164 402 | 198 222 | <u>Muffler</u> Now: connecting tube at muffler for intensified mixture preheating (through-flow systems) is standard. |- | 13 May 50 | | 199 321 | <u>[[Pistons / Progressive Refinements|Pistons]]</u> Now: "Mahle Autothermik" pistons fitted in a number of cases. |- | 16 May 50 | 1-0 168 045 | from 203 404<br>up to 209 190 | <u>[[Clutch / Progressive Refinements|Clutch]]</u> Now: inner springs no longer fitted in a number of cases. |- | 1 June 50 | 1-0 169 355 | 203 383 | <u>Exhaust valve</u> Now: armoured valves in a number of cases |- | 2 June 50 | 1-0 169 704 | 204 025 | <u>Valve seat ring</u> Now: made of V2A steel in a number of cases |- | 13 June 50 | 1-0 172 368 | | <u>Pully half</u> Now: inner half with spot-welded spacer |- | 15 June 50 | 1-0 173 695 | 207 770 | <u>Main bearing No. I</u> Now: with outside oil groove (bearing web in crankcase without oil groove) |- | 19 June 50 | 1-0 173 719 | 108 481 | <u>[[Clutch / Progressive Refinements|Clutch]]</u> Now: one spring only (standard) |- | 29 June 50 | 1-0 176 547 | from 212 437<br>up to 212 947 | <u>Oil pump gear wheels</u> Now: remelt alloy<br> Formerly: steel |- | 5 July 50 | 1-0 177 736 | from 213 301<br>up to 213 455 | <u>[[Carburetor / Progressive Refinements|Careburetor]]</u> [sic] Now: without hinged float in a number of cases |- | 6 July 50 | 1-0 173 141 | 207 431 | <u>[[Pistons / Progressive Refinements|Pistons]]</u> Now: "Mahle-Autothermik" pistons in a number of cases |- | 1 Aug. 50 | 1-0 181 111 | 217 380 | <u>[[Push Rod Tubes / Progressive Refinements|Push rod tubes]]</u> Now: trapezoidal section seal ring is standard |- |10 Aug. 50 |1-0 183 539 |220 317 |<u>Exhaust valves</u> Now: armoured (standard) |- |19 Aug. 50 |1-0 186 361 | |<u>Heating control mechanism</u> Now: hex. head screw, 9mm Formerly: slotted screw |- |28 Aug. |1-0 188 291 |from 225 484<br>up to 226 410 |<u>[[Pistons / Progressive Refinements|Pistons]]</u> Now: "Nüral" pistons, 75mm dia. in a number of cases |- |Oct. 50 |1-0 285 789 |285 789 |<u>V-belts</u> Now: installation of 875 cable-cord belts |- |Oct. 50 | | |<u>Oil filter</u> Now: mechanical oil filter (service part) |- |23 Oct. 50 |1-0 203 845 |245 131 |<u>Valve spring</u> Now: outer spring no longer fitted in a number of cases |- |16 Nov. 50 |1-0 210 317 |from 252 725<br>up to 253 775 |<u>Exhaust valves</u> Now: with brazed tip |- |2 Dec. 50 |1-0 214 450 |258 311 |<u>Distributor pinon</u> Now: distance spring no longer fitted |- |Dec. 50 |1-0 218 140 |263 133 |<u>[[Pistons / Progressive Refinements|Pistons]]</u> Now: 20 000 "Nüral" pistons fitted |} === 1951 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | 4 Jan. 51 | 1-0221 051 | 266 644 | <u>Belt pulley</u> Now: Small modified shim, outer dia. 4 mm, inside dia. 3 mm Formerly: outside dia. 5 mm, inside dia. 4 mm |- |16 Jan. 51 |1-0244 171 |270 484 |<u>Cylinder head</u> Now: inner valve spring modified |- |18 Jan. 51<br />9 Feb. 51 |1-0224 763<br />20-09 940 | |<u>Choke control cable</u> Now: guide sleeve for thrust spring |- |19 Jan. 51 |1-0225 376<br />20-09 065 |272 061 |<u>[[Crankcase / Progressive Refinements|Crankcase]]</u> Now: made of electron Formerly: remelt alloy |- |27 Feb. 51 |1-0235 501 |284 793 |<u>Distributor drive</u> Now: distance spring fitted again |- |21 Mar. 51 |1-0241 734 |287 661 |<u>Camshaft gear</u> Now: made of "Resitex" plastic (for export only) |- |27 Mar. 51 |1-0242 600 |293 200 |<u>[[Muffler / Progressive Refinements|Muffler]]</u> Now: modified pipe |- |28 Mar. 51 |1-0268 333 |from 324 902<br />up to 327 026 |<u>Valve seat ring</u> Now: material VCN 25 in a number of cases |- |6 Apr. 51 |1-0243 731 |294 845 |<u>Heat control sheet</u> Now: front sheet relocated into heating box |- |18 Apr. 51 |1-0 246 090 |297 815 |<u>Generator</u> Now: RED 130/6 – 2600 AL 16 Formerly: AL 16 |- |April 51 | |296 606 |<u>[[Crankcase / Progressive Refinements|Crankcase]]</u> Now: openings (oil throwers) provided in both crankcase halves 40 x 11, right hand side |- |24 May 51 |1-0 253 943 |307 219 |<u>Cooling system deflectors</u> Now: modified shape |- |28 May 51 |1-0 254 576 |from 307 944<br />up to 308 886 |<u>Cylinders</u> Now: fins and deflectors inside cover plate |- |17 July 51 |1-0 268 548 |352 081 |<u>Valve springs</u> Now: gradation for valve springs at cylinder head |- |1 Aug. 51 |1-0 272 706 |330 345 |<u>Oil breather</u> Now: filler cap with clamp spring. |- |21 Aug. 51 |1-0 278 121 |336 759 |<u>Cylinder head cover</u> Now: cover plate made of one piece |- |26 Nov. 51<br />26 Nov. 51 |1-0 305 813 20- 019 034 |369 483 |<u>Valve seat ring</u> Now: valve seat ring for exhaust valve made of V2A steel (standard) |- |26 Nov. 51 |1-0305 813 20-019 195 |from 369 483<br/>up to 372 422 from 381 035<br />up to 382 910 |<u>Valve seat ring</u> Now: lead-steel material in a number of cases |- |27 Nov. 51 |1-0306 417 |from 370 472<br />up to 370 556 |<u>Valves</u> Now: with caps in a number of cases |- |10 Dec. 51 |1-0309 833<br />20-019 589 | |<u>[[Carburetor / Progressive Refinements|Solex carburetor 26 VPIS]]</u> Now: throttle hole diameter 1.4/1.5 mm |- |17 Dec. 51<br />18 Dec. 51 |1-0311 923<br />20-019 942 |376 900 |<u>Throttle ring</u> Now: spot-welded Formerly: screw-mounted |} === 1952 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | 18 Jan. 52 | 1-0320 113 20-020 804 | | <u>Thermostat</u> Now: simplified holder in a number of cases |- |21 Jan. 52 28 Jan. 52 |1-0320 804 20-021 054 |387 815 |<u>Gland nut</u> Now: with felt seal to prevent loss of grease |- |21 Jan. 52 23 Jan. 52 |20-020 804 1-0320 113 |286 937 |<u>Thermostat</u> Now: simplified holder standard |- |1 Feb. 52 4 Feb. 52 |1-0232 132 20-021 355 |390 307 |<u>Intake valve</u> Now: induction-hardened Formerly: surface-hardened |- |5 Feb. 52 |1-0323 802 20-021 398 |from 391 315 up to 359 379 |<u>Valve seat ring</u> Now: made of lead-steel in a number of cases (3rd introduction) |- |7 Feb. 52 7 Feb. 52 |1-0 324 532 20-021 506 |392 231 |<u>Upper air duct</u> Now: lateral support no longer fitted |- |21 Feb. 52 22 Feb. 52 |1-0 328 831 20-022 075 |397 264 |<u>Intake and exhaust valve cams</u> Now: modified transition from surface end to radius, reduced noise |- |4 Mar. 52 6 Mar. 52 |1-0 338 059 10-023 584 |408 661 |<u>Exhaust pipe</u> Now: connecting pipe between exhaust pipe and muffler no longer fitted |- |13 May 52 13 May 52 |1-0 352 446 20-026 314 |426 128 |<u>Pulley</u> Now: a) pulley I, 45.0 mm b) radial run-out: 1.0 mm c) lateral run-out: 2.0 mm Formerly: a) 58.0 mm b) 0.5 mm c) 0.1 mm |- |29 May 52 29 May 52 |1-0 357 667 20-027 414 |443 003 |<u>Valve spring</u> Now: one spring Formerly: two springs |- |7 June 52 7 June 52 |1-0 360 478 20-027 952 |436 414 |<u>Oil dipstick</u> Now: dipstick tube located higher |- |9 June 52 10 June 52 |1-0 360 851 20-028 063 |436 869 |<u>Fan wheel</u> Now: balance center relocated |- |18 June 52 19 June 52 |1-0 364 368 20-028 709 |441 024 |<u>Crankshaft</u> Now: thrust washer I = 0.30 ± 0.02 / II = 0.35 ± 0.03 Formerly: 1.1 – 1.2 – 1.3 – 0.9 – 0.9 mm |- |20 June 52 21 June 52 |1-0 365 201 20-028 853 |418 210 418 102 |<u>Clutch operating lever</u> Now: lever and adjusting nut with recess and chamfering |- |30 June 52 1 July 52 |1-0 368 508 10-029 529 |from 446 176 up to 451 092 |<u>V-belts</u> Now: "Optiflex" material 13/8 x 50 |- |20 Aug. 52 20 Aug. 52 |1-0 382 029 20-032 051 |462 001 |<u>Oil bath air cleaner</u> Now: fitted in a number of cases |- |18 Sept. 52 18 Sept. 52 |1-0 391 619 20-033 964 |473 814 |<u>Clutch plate</u> Now: "Textar" lining only from now on. Clutch plate 1.2 mm (formerly 1.5 mm) |- |23 Sept. 52 |20-034 214 | |<u>Oil bath air cleaner</u> Now: fitted in VW Ambulance (overhead arrangement) |- |26 Sept. 52 26 Sept. 52 |1-0 395 441 20-034 744 |478 493 |<u>Throttle ring support</u> Now: guide projection for operating shaft in a number of cases Formerly: recessed |- |26 Sept. 52 26 Sept. 52 |1-0 395 819 20-034 827 | |<u>Flywheel</u> Now: radial run-out limited to 0.2 mm |- |26 Sept. 52 26 Sept. 52 |1-0395 441 20-034 827 |478 493 |<u>Throttle ring</u> Now: lever for operating rod with hole, screw head at level Formerly: cotter pin. Screw head welded |- |Sept. 52 | | |<u>Intake manifold</u> Now: with special jacket and jacket end (longer jacket casting). (Service part for Scandinavian countries) |- |1 Oct. 52 |1-0397 023 |481 713 |<u>V-belts</u> Now: no longer included in tool kit <u>Heating system</u> Now: setting by rotary knob and spindle <u>[[Carburetor / Progressive Refinements|Carburetor 28 PCI]]</u> Now: carburetor 26 VFIS <u>Fuel pipes</u> Now: cross section 17 mm<sup>2</sup> Formerly: 32 mm<sup>2</sup> <u>Intake manifold</u> Now: with preheating tube in joint aluminum-cast jacket |- |Oct. 52 | | |<u>Oil bath cleaner</u> Now: two annular reinforcing grooves at the bottom |- |15 Oct. 52 |1-0402 111 20-036 112 | |<u>V-belts</u> Now: included in tool kit. |- |20 Oct. 52 | |122-00 001 |<u>[[VW Industrial Engine]]</u> Start of production |- |Nov. 52 | | |<u>Felt cone air cleaner</u> Now: with flame guard screen |- |10 Nov. 52 |1-0 411 773 20-038 304 |498 719 |<u>Intake manifold support</u> Now: beaded sheet metal strip Formerly: pipe |- |10 Nov. 52 |from 20-039 360 up to 20-039 666 |from 503 889 up to 506 589 |<u>Starting dog</u> Now: temporarily fitted in Type 2 Formerly: fitted in [[VW Industrial Engine]] only |- |26 Nov. 52 27 Nov. 52 |1-0 417 482 20-039 567 |505 970 |<u>Throttle ring support</u> Now: guide projection for operating shaft (standard) Formerly: recessed at collar |- |13 Dec. 52 15 Dec. 52 |1-0 423 415 20-040 811 |513 320 |<u>Intake valve</u> Now: 4.9 dia. h 11 Formerly: 5.075 dia. h 11 |- |31 Dec. 52 2 Jan. 53 |20-041 546 1-0 428 221 |517 651 |<u>Oil bath air cleaner</u> Now: with strap |} === 1953 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- |2 Jan. 53 |20-041 712 |518 653 | <u>Intake Manifold</u> Now: longer shaping of exhaust pipe to cylinder 3/4. Longer jacket casting <u>Fuel piping</u> Now: cross section 17 mm<sup>2</sup> dia. Formerly: 32 mm<sup>2</sup> dia. <u>Carburetor 28 PCI</u> Formerly: carburetor 26 VFIS <u>Clutch cable</u> Now: Bowden cable. Clutch cable retaining bracket. <u>Oil bath air cleaner</u> Now: new type fitted |- |15 Jan. 53 |1-0433 397 |525 661 |<u>Carburetor</u> Now: air correction jet 200 Formerly: 190 |- |20 Jan. 53 21 Jan. 53 |1-0435 509 20-043 322 |528 095 |<u>Valve play</u> Now: 0.10 mm Formerly: 0.15 mm |- |20 Jan. 53 |1-0434 991 |from 527 580 up to 529 045 |<u>Oil pump shaft</u> Now: shaft pressed into gear (in a number of cases) Formerly: knurled shaft |- |21 Jan. 53 23 Jan. 53 |1-0435 491 20-043 414 |531 963 |<u>Oil cooler</u> Now: position of damping plate offset (noise reduction). Formerly: strait |- |13 Feb. 53 |1-0444 803 20-045 180 |539 380 |<u>Carburetor and fuel pump</u>Now: angle of nipple 40° + 5° Formerly: 60° |- |14 Feb. 53 |1-0400 000 | |<u>Cylinder head nuts</u> Now: with sleeves, tightened to a torque or 3.5 mkg Formerly: 3.0 mkg |- |20 Feb. 53 26 Feb. 53 |1-0448 196 20-046 039 |543 500 |<u>Operating rod for heat control sheet</u> Now: left and right 217.5 and 203 ± 0.25 resp. Formerly: 221.5 and 207.5 ± 0.25 |- |25 Feb. 53 |1-0449 850 |545 450 |<u>Flywheel and crankshaft</u> Now: residual unbalance market |- |17 Feb. 53 10 Mar. 53 |1-0446 526 20-047 157 |541 586 551 512 |<u>Clutch</u>Complete. Lobes increased from 3 to 9 (improved centering) |} === 1954 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |} === 1955 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |} === 1956 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |} === 1956 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |} === 1957 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |} === 1958 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |} === 1959 === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |} === 196x === {| class="wikitable" |+ !Date Introduced !Chassis No. !Unit No. !Modification |- | | | | <u>Item</u> Now: now Formerly: formerly |}
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